Difference between revisions of "Connectors"

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They have to connect properly. They have to not disconnect. They have to not degrade. They have to be water tight. The polarity can not be reversed. They have to not be reactive metals, etc, etc...
 
They have to connect properly. They have to not disconnect. They have to not degrade. They have to be water tight. The polarity can not be reversed. They have to not be reactive metals, etc, etc...
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 +
==List==
 +
* https://www.eevblog.com/forum/projects/screw-terminal-for-pcb-and-seeking-any-ideas/msg5779107/ - broaching nut, vs. soldered on pcb nut (to hold M.2 connectors. broaching nut would be for a heatsink).
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* https://connectorbook.com/
  
 
==Tips/Techniques==
 
==Tips/Techniques==
 +
===Arduino Jumper Wires / Dupont Connectors / Mini-PV===
 +
The connectors / cables used on the Arduino Uno and sold everywhere in single or ribbon types. You are doing yourself a disservice if you do not learn how to use / make these. You do not have to spend a lot of money, and there are a number of tricks such as repurposing previously crimped connectors in new housings, making custom partial housings, and using blank female or male pins to add support to a partial connector. These tricks can be learned by watching youtube videos or researching online.
 +
 +
In any case, I've crimped a lot of RJ45 cables, a few spade / ring connector types, and now the mini-pv clones, and the most satisfying are the latter, without a doubt. An excellent connector to crimp.
 +
 +
Some resources I've learned about these from are:
 +
* Five Tricks for working with Dupont wires [eI3fxTH6f6I].mp4
 +
* Crimping DuPont Connectors [A-ewZMjQFfo].mp4
 +
* Crimping dupont connectors [woa-p-Rk4zg].mp4
 +
* Crimping DuPont connector with needle nose pliers [K5xbkOxC-j8].mp4
 +
* Definitive Guide to Crimping Dupont Connectors [W9w2IN3TqAg].mp4
 +
* Dupont Connector Crimping Tool Tutorial - SN-28B [YQJX0AXc0Gc].mp4
 +
* How to Crimp Dupont, JST, & Similar Connectors [JM87vskH6eE].mp4
 +
* How to crimp Dupont Terminals, and why you SHOULDNT [mdD9NaCWuJ8].mp4
 +
* How To Properly Crimp Dupont Pins for Arduino – Wrong vs Right [Lmyh3PojSQY].mp4
 +
* STOP Fighting JST Connectors — Easy Dupont Crimping Guide [UMb7N-azQ7Q].mp4
 +
* Tyco or Molex or Dupont or JST Connectors, All can be Crimped by This Crimping Tools #crimpingtools [4bK8lIR-1ps].mp4
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* 'AVR-Guidance_HardwareNotes_CrimpingDuPontAndJST.md at master · SpenceKonde_AVR-Guidance · GitHub.pdf
 +
* DuPont and “DuPont” connectors, and how to crimp them properly – Matt's Tech Pages.pdf
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 +
For starters, a basic setup might be an SN-28B ($20-30), a kit that has a variety of the connectors and housings ($12), and also some premade jumper wires ($12). This can be had for $40-50 online. With that, and a pair of pliers (as the crimp may need slight work) you are in business. Though one of the guides above (SpenceKonde AVR Guidance page, and also the tooki eevblog thread) mentions that the TZ-4228B crimper may be better. Do your own research and see what you find. I personally find the four jaw options unaesthetic. Three is better.
 +
 +
And beware that you don't buy a bunch of cheap crimpers when you can just invest in the official tooling (if you go that far).
 +
 
===Misc===
 
===Misc===
 
* https://www.eevblog.com/forum/beginners/test-lead-connectors/ - Connectors on machinery. Isolated BNCs. Tying the two leads in an overhand knot.
 
* https://www.eevblog.com/forum/beginners/test-lead-connectors/ - Connectors on machinery. Isolated BNCs. Tying the two leads in an overhand knot.
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* https://www.eevblog.com/forum/renewable-energy/wrong-crosssection-of-cables/ - Measure your connectors/cables, and try to spot the ripoff.
 
* https://www.eevblog.com/forum/renewable-energy/wrong-crosssection-of-cables/ - Measure your connectors/cables, and try to spot the ripoff.
  
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===Power Cord Connector Tables===
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These are helpful. The second one is from Mcmaster.
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[[File:Power cord tables.png|300px|||]]
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[[File:Mcmaster nema connectors.png|180px|||]]
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==External Links==
 +
* See the link about high end wiring in [[wire]].
  
  

Latest revision as of 07:49, 27 September 2026

Connectors are a perpetual problem in electronics and electrical work.

They have to connect properly. They have to not disconnect. They have to not degrade. They have to be water tight. The polarity can not be reversed. They have to not be reactive metals, etc, etc...

List

Tips/Techniques

Arduino Jumper Wires / Dupont Connectors / Mini-PV

The connectors / cables used on the Arduino Uno and sold everywhere in single or ribbon types. You are doing yourself a disservice if you do not learn how to use / make these. You do not have to spend a lot of money, and there are a number of tricks such as repurposing previously crimped connectors in new housings, making custom partial housings, and using blank female or male pins to add support to a partial connector. These tricks can be learned by watching youtube videos or researching online.

In any case, I've crimped a lot of RJ45 cables, a few spade / ring connector types, and now the mini-pv clones, and the most satisfying are the latter, without a doubt. An excellent connector to crimp.

Some resources I've learned about these from are:

  • Five Tricks for working with Dupont wires [eI3fxTH6f6I].mp4
  • Crimping DuPont Connectors [A-ewZMjQFfo].mp4
  • Crimping dupont connectors [woa-p-Rk4zg].mp4
  • Crimping DuPont connector with needle nose pliers [K5xbkOxC-j8].mp4
  • Definitive Guide to Crimping Dupont Connectors [W9w2IN3TqAg].mp4
  • Dupont Connector Crimping Tool Tutorial - SN-28B [YQJX0AXc0Gc].mp4
  • How to Crimp Dupont, JST, & Similar Connectors [JM87vskH6eE].mp4
  • How to crimp Dupont Terminals, and why you SHOULDNT [mdD9NaCWuJ8].mp4
  • How To Properly Crimp Dupont Pins for Arduino – Wrong vs Right [Lmyh3PojSQY].mp4
  • STOP Fighting JST Connectors — Easy Dupont Crimping Guide [UMb7N-azQ7Q].mp4
  • Tyco or Molex or Dupont or JST Connectors, All can be Crimped by This Crimping Tools #crimpingtools [4bK8lIR-1ps].mp4
  • 'AVR-Guidance_HardwareNotes_CrimpingDuPontAndJST.md at master · SpenceKonde_AVR-Guidance · GitHub.pdf
  • DuPont and “DuPont” connectors, and how to crimp them properly – Matt's Tech Pages.pdf

For starters, a basic setup might be an SN-28B ($20-30), a kit that has a variety of the connectors and housings ($12), and also some premade jumper wires ($12). This can be had for $40-50 online. With that, and a pair of pliers (as the crimp may need slight work) you are in business. Though one of the guides above (SpenceKonde AVR Guidance page, and also the tooki eevblog thread) mentions that the TZ-4228B crimper may be better. Do your own research and see what you find. I personally find the four jaw options unaesthetic. Three is better.

And beware that you don't buy a bunch of cheap crimpers when you can just invest in the official tooling (if you go that far).

Misc

Measure your Connectors/Cables

Power Cord Connector Tables

These are helpful. The second one is from Mcmaster.


Power cord tables.png

Mcmaster nema connectors.png

External Links

  • See the link about high end wiring in wire.