Difference between revisions of "Transformers"

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==Basics==
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===Calculating Number of Turns, Core Size, and Wire Needed===
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N&V 2020-5. Tech Forum, there are some equations and a chart. See the example given. Also consider starting with an existing transformer, keeping the primary and rewinding only the secondary.
 
==Tips/Techniques==
 
==Tips/Techniques==
 
===Measuring Capacitance between Windings===
 
===Measuring Capacitance between Windings===
 
There are expected values. Consider the capacitance may differ based on frequency per [[Capacitors]].
 
There are expected values. Consider the capacitance may differ based on frequency per [[Capacitors]].
See: https://www.eevblog.com/forum/chat/custom-r-core-transformers-on-ebay/
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See: https://www.eevblog.com/forum/chat/custom-r-core-transformers-on-ebay/ This thread also links to a few places where you can
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buy custom made ones.
  
 
===Hi Pot testing===
 
===Hi Pot testing===
breakdown voltage of the windings. For 120V mains transformers it's around 1200V (maybe i think 1500V). See https://www.youtube.com/watch?v=NhWkxIBGkCM Lots of youtube videos on hi pot testing. /archive /2023_03.
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breakdown voltage of the windings. For 120V mains transformers it's around 1200Vrms (maybe i think 1500V). See https://www.youtube.com/watch?v=NhWkxIBGkCM Lots of youtube videos on hi pot testing. /archive /2023_03.
 
 
  
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===Faraday Shields===
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They can be built different ways, connected to different windings
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* https://canadatransformers.com/faraday-shield
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* http://web.archive.org/web/20240228180910/https://canadatransformers.com/faraday-shield/
  
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===Disassembly Should Not Destroy Them===
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separating them, then reassembling should not destroy them if done properly.
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Use a proper measuring tool (calipers, micrometer) to get the before disassembly
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and after disassembly distance between the cores.
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* https://www.eevblog.com/forum/projects/heated-ferrite-useless-ferrite/
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* https://electronics.stackexchange.com/questions/497489/temperature-degradation-of-ferrite-cores
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Mention of diodes gone wild. When in doubt of the before / after performance, make some measurements.
  
 
[[Category:online notes]]
 
[[Category:online notes]]

Latest revision as of 23:29, 16 February 2025

Basics

Calculating Number of Turns, Core Size, and Wire Needed

N&V 2020-5. Tech Forum, there are some equations and a chart. See the example given. Also consider starting with an existing transformer, keeping the primary and rewinding only the secondary.

Tips/Techniques

Measuring Capacitance between Windings

There are expected values. Consider the capacitance may differ based on frequency per Capacitors. See: https://www.eevblog.com/forum/chat/custom-r-core-transformers-on-ebay/ This thread also links to a few places where you can buy custom made ones.

Hi Pot testing

breakdown voltage of the windings. For 120V mains transformers it's around 1200Vrms (maybe i think 1500V). See https://www.youtube.com/watch?v=NhWkxIBGkCM Lots of youtube videos on hi pot testing. /archive /2023_03.

Faraday Shields

They can be built different ways, connected to different windings

Disassembly Should Not Destroy Them

separating them, then reassembling should not destroy them if done properly. Use a proper measuring tool (calipers, micrometer) to get the before disassembly and after disassembly distance between the cores.

Mention of diodes gone wild. When in doubt of the before / after performance, make some measurements.